Conveyors
Unexpected shutdowns are costly and very demanding for the workforce involved. Make your conveyors smart in order to increase their availability.
Today most often technical data sheets coupled with the knowledge of a number of unique experienced individuals are used to determine when maintenance is required for the conveyor. Product quality only becomes an issue when customers start complaining. Repairs are done when it's already far too late. All of this puts tremendous strain on the people responsible for conveyor belt, while it can be avoided, quite easily.
The only way to validate the actual health is by having a continuous look at a broad data set and adding a specific multi-aspect monitoring setup consisting of different sensor types that follow the behaviour of the conveyor's general state-of-health.
We understand the problems you face
Catch them before they cause greater damage!
Belt Tension
A well-controlled tension is essential for smooth operations. Constant tension monitoring will avoid excessive wear, slip or rupture.Belt Alignment
A belt not running straight is a belt prone to damage or a prelude to a blocked system. Continuous tracking of the alignment allows maximally preventing unexpected standstills.Motor Health
Motors suffer from ageing, but also from excessive loading or friction within the system. Correlating motor currents with vibrations and operational parameters helps in reducing motor degradation and detecting damage in an early stageBearing Temperature Control
In dusty environment high temperatures represent danger. Classical controls stop an installation when a threshold is exceeded. A smart system provides a warning when heating starts, such that sudden stops can be avoided.Belt Wear Monitoring
Wear is caused by friction and causes premature ageing. Monitoring through temperature mapping or vibration levels helps in prolonging operational life through minimising wear.Operational Statistics
When continuously tracking currents or vibrations smart algorithms can determine automatically how long the belt operates under a certain condition. Live statistics give you insights into how optimally the asset is usedGEARBOX HEALTH | BELT SLIPPING | BEARING ALIGNMENT | MATERIAL BUILDUP | CHAIN CONVEYOR | CHAIN WEAR | BELT CONVEYOR
Compatibility
All of Zensor's products are compatible with standard CMMS or EAM software. Connections can be set up to source the most recent interventions and changes on the asset, or to create a ticket when an intervention is required on a conveyor. Compatible with:
- IBM Maximo
- IFS Ultimo
- eMaint CMMS
- Aveva
- SAP
- ...
Solutions
Learn more about our approach
Performance
Based on the data collected and machine-learning based methods for determining the operational condition the performance is calculated.Quality
Coupling to existing databases or using human input fields the product quality is linked to operational process parameters.Warnings
Whenever values start to deviate, or data streams stop, warnings are sent. This avoids 'black holes' in the insights of the production line or assets.Increase availability
Have a continuous idea of availability, automatically as the platform combines different input streams and contextual information.Our Experiences
Projects we worked on:Meyland - Agriculture
Belgium
Zensor have been working with Meyland to monitor their new innovative conveyor belt design so they can bulk manufacture and send them all over the world.
Blog post:Save on operating costs while becoming smarter
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Blog post:How to be smart with data?
For a ‘smart’ follow-up of machines it is important not to rely on 1 source of truth. In reality this means that, in order to properly assess and predict the efficiency of operations and state-of-health of a machine, combinations are essential.
One-pager:Specific one pager
Find out how we can help solve your greatest challenges when working with and monitoring a conveyor belt.
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Blog post:Making Conveyors Smart
Conveyors form a cornerstone of many production plants and processes. The first conveyors have appeared near the end of the 18th century and since then their usage has only increased...
Blog post:A way out for long lead times for spare parts?
Lead times are a hot topic these days. It’s not at all uncommon to have to wait 4 or more months for components or spare parts that until recently could be delivered within a single week...
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