Unexpected shutdowns are costly and very demanding for the workforce involved. Our Virtual Engineers help you to make your metal processing critical assets smart in order to increase the availability.

Today most often technical data sheets coupled with the knowledge of a number of unique experienced individuals are used to determine when maintenance is required for an asset. Product quality only becomes an issue when customers start complaining. Repairs are done when it's already far too late. All of this puts tremendous strain on the people responsible for the production and maintenance, while it can be avoided, quite easily.

The only way to validate the actual health of crucial assets, and predict upcoming issues, is by having a continuous look at a broad data set and adding a specific multi-aspect monitoring setup consisting of different sensor types. This combined with an automated smart follow-up of the behaviour of critical components and the general state-of-health of the asset based on the collected data.

Zensor offers a range of ready-made products for monitoring specific assets: Rolling bridges or Overhead Cranes, Electric Arc Furnaces (EAF), Hot Rolling Mills, Conveyors, AOD Converters, BOF, Continuous Caster turrets as well as Continuous Casting lines, Cold Rolling lines, including tensioners and welding stations, Cooling water pumps and de-scalers, ...