Overhead Crane
Unexpected shutdowns are costly and very demanding for the workforce involved. Make your overhead or (semi) gantry crane smart in order to increase its availability and avoid incidents.
Today most often technical data sheets coupled with the knowledge of a number of unique experienced individuals are used to determine when maintenance is required the crane. Repairs are done when it's already far too late. All of this puts tremendous strain on the people responsible for maintaining the overhead crane, while it can be avoided, quite easily.
The only way to validate the actual health is by having a continuous look at a broad data set and adding a specific multi-aspect monitoring setup consisting of different sensor types that follow the behaviour of the cranes general state-of-health.
We understand the problems you face
Catch them before they cause greater damage!
Guide wheel damage
Premature ageing or damage to the rails are causing multiple headaches. Smart monitoring solutions allow detecting excessive guide wheel sollicitation and provide routes to reduce them to a minimum.Rail degradation
No manipulations without a healthy rail. Smart combination of data sets allows detecting weak spots in the rail or support structure prior to damage: cracks can be prevented and repairs can be done early and kept shortDistribution of load and time
Where is my rolling crane and what is it doing? By combining location data with loads context-aware activity maps can be generated to maximally optimize operations.Structural deformation and cracks
Rolling cranes often are stretched to their limits. A dedicated follow-up helps in assessing if the structural integrity is getting compromised or not.Gearbox health overview
A loose gearbox, damaged teeth: all lead to long repairs and unavailability. A continuous follow-up based on the crane’s operating condition allows to generate early warnings and prevent excessive damage.Operational Statistics
Availability and efficiency are not always know for such large assets. By tweaking the recorded data just a bit more, insightful statistics can be generated that allow getting a better grip on the state-of-affairsAXLE ALIGNMENT | MOTOR HEALTH | BOLT TENSION | CABLE DAMAGE | BUFFERS | SUPPORT STRUCTURE INTEGRITY | STEEL CRACKS | DRUM HEALTH AND COUPLINGS | BREAK USAGE | BEARING HEALTH
Compatibility
Our Overhead Crane monitoring products are compatible with the following brands:
- Kone Cranes
- Femont
- Demag
- Terex
- Bertolotti
- Donati
- Jaso
- ACA
- ...
Software integrations
All of Zensor's products are compatible with standard CMMS or EAM software. Connections can be set up to source the most recent interventions and changes on the asset, or to create a ticket when an intervention is required on an overhead crane. Compatible with:
- IBM Maximo
- IFS Ultimo
- eMaint CMMS
- iba
- Aveva
- SAP
- ...
Solutions
Learn more about our approach
Performance
Based on the data collected and machine-learning based methods for determining the operational condition the performance is calculated.Quality
Coupling to existing databases or using human input fields the product quality is linked to operational process parameters.Warnings
Whenever values start to deviate, or data streams stop, warnings are sent. This avoids 'black holes' in the insights of the production line or assets.Increase availability
Have a continuous idea of availability, automatically as the platform combines different input streams and contextual information.Operational statistics
Know what your overhead crane is doing all day every dayHealth status
Know how much your crane has lifted, how far it has travelled and how many hours it has been active - does it meet your expectations?Event and alerts
Know where the latest events have happened - can you see a trend?
Our Experiences
Projects we worked on:ArcelorMittal
Belgium
We're helping ArcelorMittal to monitor the structural integrity of their bolts on the buffers of the critical gantry cranes in the production site of Gent.
One-pager:Specific one pager
We know your greatest problems when working with a critical asset such as an overhead gantry crane. Learn more with the free download.
Blog post:Experience at Hüttentag
Last week Zensor attended the Hüttentag in Essen. During this annual event the entire German steel industry meets up to discuss the state of affairs and exchange ideas about upcoming developments and changes...
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